Common reasons why smart connected products fail—and how to avoid them

  • 6 minute read
  • September 05, 2024

With 45% of CEOs worldwide saying that their companies won’t remain viable in the next decade if they continue their current trajectory, many are turning to IoT-enabled devices to help drive business agility and growth. From devices that can enhance workplace safety to the potential of wearables and virtual reality (VR), there are abundant possibilities to leverage connected physical products (CPPs).

However, despite the creativity behind these innovations, many of them may never reach consumers. To help your CPP launch — and thrive — you should understand the common challenges to avoid. From navigating complex regulatory landscapes to enabling seamless user adoption, understanding these obstacles is important to helping your CPP not only reach the market but also resonate with consumers. Careful planning and foresight can be your best allies in turning potential roadblocks into stepping stones for success.

In this article, we’ll explore the common mistakes that can hinder your launch and discuss actionable strategies to help you bring innovative products to market successfully.

Common mistakes to launching successful electronic consumer products

IoT-enabled products have three main components — physical (parts), smart (sensors, microprocessors, software, operating systems) and connectivity (ports, antennas, cloud, applications). In many cases, the primary reason for product development challenges is the failure to execute effectively. This can manifest in various ways such as missing milestones, exceeding budget and rushing deadlines, which can all lead to poorly designed products and failed expectations. Here are some reasons why these breakdowns may happen.

How a design and engineering services firm can help

With the right strategies and solutions — and team — you can significantly increase your chances of attaining goals. If you decide to solicit external perspective for product design and development, you should look for experience in mechanical engineering and product development processes. Ideally, this third party should know how to:

Making it to market with Surfaceink

Surfaceink, part of PwC’s network, specializes in handling complex projects and can help deliver innovative and elegant products from concept to production. Surfaceink can help organizations navigate the intricacies of technology, materials and the unique elements that help companies stay at the forefront of innovation and readily bring their visions to life.

When one client company came up with an idea for a new connected product, wireless earbuds using Bluetooth, it called on Surfaceink to help develop proof-of-concept. Our mechanical engineering team helped design and build a patentable, over-the-body wave technology to maintain signal around the human body to enable untethered earbuds. Surfaceink guided the client through functioning prototypes, electrical engineering, hardware development and system design. And with a clear roadmap, the client confidentially took the product to market.

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Russell Rasmus

Russell Rasmus

Lead - Product Development, Manufacturing and Connected Products & Solutions Advisory, PwC US

Eric Bauswell

Eric Bauswell

Principal, PwC US

Ben Cooper

Ben Cooper

Director, Operations Consulting, Product Development and Manufacturing​, PwC US

Tiago Leal

Tiago Leal

Director, Operations Consulting, Product Development and Manufacturing, PwC US

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